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Reauthorization of the Natural Gas Pipeline Safety Act and the Hazardous Liquid Pipeline Safety Act

Subcommittee on Energy and Air Quality
March 19, 2002
2:00 PM
2318 Rayburn House Office Building 

 

Mr. Mark L. Hereth
Senior Vice President
HSB Solomon
3562 Piedmont Road
Suite 203
Atlanta, GA, 30305

My name is Mark L. Hereth.  I am a senior vice president of HSB Solomon, a subsidiary of The Hartford Steam Boiler Inspection and Insurance Company.  I have been an employee of the company for 23 years.  I served as a project engineer on engineering and environmental projects, as a department head, as the business unit manager of our Oil and Gas insurance operations, and now as the business unit manager of our energy pipeline consulting practice.  I lead a business today that is taking the tools and the processes we have used historically to help our customers manage adversity, by applying them to helping improve the safety, reliability and profitability of their operations. 

Improving pipeline safety is not a one-year, a five-year or even a ten-year project.  It is a journey on which you must strive for continuous improvement.   

I believe I can speak of a journey as I work for a company that has been on a journey to improve safety and reliability of industrial equipment since the Civil War.  Our founders noted the increase in the frequency of steam boiler explosions in the early 1860s.  They examined the historical experience of steam boilers in a number of applications and developed an engineering basis for reducing and possibly even eliminating boiler explosions.  They believed that with the appropriate materials to construct the boiler, fine workmanship, careful operation and periodic inspection, boiler explosions could be eliminated. They believed in this enough to indemnify boiler operators in the event of accidents through an insurance policy. They developed processes to inspect how operators designed, built, operated and maintained boilers.  It is from this that our company name was derived; we inspect before we insure, hence the name, Hartford Steam Boiler Inspection and Insurance Company.   

Our founders later codified these ideas into the Hartford Code and the Hartford Standard.  These documents were the predecessors of the Code developed by the American Society of Mechanical Engineers (ASME) for boilers and pressure-containing equipment.  The ASME Code, as embodied in Sections B31.4 and B31.8, serves today as the foundation upon which pipeline safety regulations are based for hazardous liquid and natural gas pipelines. 

Periodic analyses of historical experience remains as important today as it was in the 1860s. Even though we have been able to evaluate historical performance and demonstrate improvements with the data collected over the time, many stakeholders recognized that the incident reporting data forms could be improved and as such so could the analyses.  The Office of Pipeline Safety recently issued notices updating the incident reporting forms. We especially commend OPS for updating the forms during the same time it was finalizing and promulgating rules for integrity management in high consequence areas for hazardous liquid pipelines and proposing rules for the definition of high consequence areas for natural gas pipelines. New reporting forms will provide additional data and more precise data regarding the cause of incidents.  Periodic examination of historical experience with respect to leaks and spills will continue to be of value in understanding where we are on the journey.  It will enable each party, the Office of Pipeline Safety, State pipeline safety organizations, pipeline operators and the public to provide input on where they can provide additional improvements.  

We have learned through the years that way to improve safety is through the use of risk assessment.  Risk assessment is applied to identify and evaluate threats to the integrity of the pipeline, whether it outside force and corrosion, among others.  It is then through the application of prevention, detection and mitigation measures that one can continually improve safety. 

I have applied risk assessment techniques for over twenty years of my professional career; in environmental applications related to industrial point source emissions and hazardous waste disposal, in evaluating the risk of failure and loss in insurance underwriting, and in managing pipeline integrity.  However, I never appreciated the value of risk assessment and risk management any more than the day I walked down the hill from the water treatment plant in Bellingham and into the ravine where the product flowed along a stream where two boys were playing and another was fishing.  It was so apparent at that moment that this is why we assess risk, both the likelihood and consequence; and it is why it is important to understand not just what is the condition of the pipe, but where is the pipe.  For those of you that may have been skeptical of the value of the risk management demonstration program, take a walk down from the water treatment plant and into the ravine.   

The rules related to integrity management that the Office of Pipeline Safety has been developing over the past three years, build upon the risk management efforts undertaken in the mid-1990s.  Risk assessment is now a key part of the process for managing integrity as reflected in API RP-1160 for hazardous liquid pipelines and ASME B31.8S for natural gas pipelines. 

We have seen that as information that operators and the Office of Pipeline Safety have about risk and the condition of pipelines, the expectations and demands on the tools an operator can apply to managing pipeline integrity grow.  We were concerned in the aftermath of the Bellingham accident as many parties grabbed onto internal inspection as an apparent silver bullet.  While inspection does play a key role, it alone is not the answer. In our experience, sustainable improvement is best realized by applying prevention, detection (inspection) and mitigation in a comprehensive, systematic and integrated fashion.   

Examination of experience with respect to leaks and spills can help address areas where there are gaps in technology or the processes for managing integrity.  Additional research and development can be undertaken to develop and demonstrate technology to improve the way in which integrity is managed.  Likewise as technology is demonstrated or where it is necessary to ensure that work is conducted in a manner to ensure safe operation or produce quality data, the national consensus standards organizations can develop applicable standards and recommended practices.  In talking about the importance of training and qualification programs, one of our clients described how they view the importance of ensuring that work is conducted the same way, regardless of who is doing the work.  They recognized that a supervisor cannot be with each of his or her employees all day long, day in and day out.  They have developed a simple phrase to capture the intent; it is, 

"You would do, as I would do" 

That phrase probably has applicability far beyond pipeline safety and reliability in ensuring that the public's interest is being met, but we certainly see its value in the context in which we speak here today. 

The consensus standards developing organizations are leading the way in furthering, "You would do, as I would do."  There have developed and issued standards for integrity management for hazardous liquid and natural gas pipelines.  They are working on standards for in-line inspection, pressure testing as well as direct assessment.  They are also working on standards for qualification of in-line inspection tools as well as the analysts who analyze and interpret the tool run data.  And they are working on standards for communications and public awareness programs. These standards will become integral parts of integrity management programs.  

I have spoken today about historical analyses and I will finish with a review of an example that we believe demonstrates what we have spoken of today.  We believe that Congress established an effective model in the design of the Transportation Equity Act for the 21st Century in 1998.  It put the spotlight on unintentional damage to underground facilities as a leading cause of natural gas and liquid hazardous pipeline accidents.  It recognized that excavations performed without prior notification or with inaccurate or untimely marking of underground facilities can cause damage that results in serious injuries, fatalities, harm to the environment and disruption of vital services to the public.  Finally, it recognized that protection of the public and the environment can be enhanced by a coordinated national effort to improve one-call notification programs, as well as the effectiveness and efficiency of such programs.  Congress then established its expectations, as a set of minimum standards, as follows:

1)     appropriate participation by underground facility operators;

2)     appropriate participation by all excavators; and,

3)     flexible and effective enforcement under State law with respect to participation in, and use of one-call notification systems. 

Understanding these expectations, pipeline operators, excavators, one-call centers, locators, state pipeline safety organizations, utility contractors and others involved in damage prevention for underground facilities took steps to improve their existing programs.  This was accomplished by a numerous initiatives including the Dig Safely Campaign, as well as public outreach and public education programs, among others.  Representatives from the Office of Pipeline Safety, State pipeline safety organizations, natural gas and hazardous liquid pipeline operators and members of the public had undertaken an effort to examine and report on the best practices used in preventing damage to pipeline infrastructure.  This group spent over two years evaluating and documenting best practices from across all types of energy pipeline systems.  These best practices were shared in a report referred to as Common Ground, Damage Prevention Best Practices Report in 1999. 

We are now beginning to see the benefits of this model in reduced numbers of incidents caused by outside force.  We have seen a reduction of more than 25% in the annual incidents from outside force from 1996 through 2001, when examining reportable incidents recorded by the Office of Pipeline Safety. 

We encourage you to set expectations and where you deem appropriate minimum standards.  This will provide the guidance for consensus standards developing organizations to develop the standards needed to ensure that "you would do what I would do."  This will also encourage pipeline operators and the Federal government to engage in cooperative research to develop better tools and improve prevention, detection and mitigation measures for protection of pipelines.  We encourage you to enable the responsible regulatory agency to develop the performance and prescriptive-based rules that meet the expectations and minimum standards.  Operators that truly seek a competitive advantage will do so by complying with and going beyond those rules.   We believe that managing integrity is the price of admission to play in the energy game, a game that has undergone fundamental change and will continue to do so for years to come. 

Mr. Chairman, I want to thank you and the other Members of the House Commerce Subcommittee on Energy and Air Quality for providing me the opportunity to share our perspective this afternoon.

Thank you.

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